Nord-Lock 오리지널 와셔
Nord-Lock Steel Washers |
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| Applications | General steel applications | |||
| Material standard | EN 1.7182 | |||
| Size range | M3-M130 #5 to 5" |
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| Corrosion resistance | Minimum 1,000 hours in salt spray test (according to ISO 9227) | |||
| Hardening | Through hardened | |||
| Washer hardness* | ≥ 465HV1 | |||
| Coating | Delta Protekt® KL100 zinc flake coating | |||
| Bolt grades | Up to 12.9 | |||
| Temperature range*** | -50°C to 200°C | |||
| Product designation | NL NLsp |
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| Laser marking type code | flZn | |||
* Washer hardness must be greater than the hardness of the mating surfaces in order to assure its mechanical function.
*** Temperature recommendations are based on information from the raw material supplier and testing. The locking function is not affected within the specified range.
Nord-Lock Stainless Steel Washers |
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| Applications | General stainless steel applications | |||
| Material standard | EN 1.4404 | |||
| Size range | M3-M80 #5 to 3 1/8" |
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| Corrosion resistance | PREN 27** | |||
| Hardening | Surface hardened | |||
| Washer hardness* | ≥ 520HV0,05 | |||
| Bolt grades | Up to A4-80 | |||
| Temperature range*** | -160°C to 500°C | |||
| Product designation | NLss NLspss |
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| Laser marking type code | SS | |||
* In order to assure the unique mechanical locking function of the Nord-Lock washers, the hardness of the mating surfaces must be lower than the hardness of the Nord-Lock washers.
** PREN (Pitting Resistance Equivalent Number) = %Cr + 3,3x%Mo + 16x%N. Figures in table valid for base material.
*** Temperature recommendations based on information from the raw material supplier and from tests. Locking function not affected within the specification.
Nord-Lock 254 SMO® Washers |
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| Applications | Corrosive environment – chloride rich environments, offshore, pumps, heat exchangers, nuclear, food, medical, processing | |||
| Material standard | EN 1.4547 | |||
| Size range | M3-M39 #5 to 1 1/2" |
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| Corrosion resistance | PREN 45** | |||
| Hardening | Surface hardened | |||
| Washer hardness* | ≥ 600HV0,05 | |||
| Bolt grades | Up to A4-80 | |||
| Temperature range*** | -160°C to 500°C | |||
| Product designation | NLss-254 NLspss-254 |
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| Laser marking type code | 254 | |||
* In order to assure the unique mechanical locking function of the Nord-Lock washers, the hardness of the mating surfaces must be lower than the hardness of the Nord-Lock washers.
** PREN (Pitting Resistance Equivalent Number) = %Cr + 3,3x%Mo + 16x%N. Figures in table valid for base material.
*** Temperature recommendations based on information from the raw material supplier and from tests. Locking function not affected within the specification.
Nord-Lock Alloy C-276 Washers |
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| Applications | Acidic environment – chemical industry, evaporators, offshore, downhole tooling | |||
| Material standard | EN 2.4819 or equivalent | |||
| Size range | M4-M20 #8 to 1 1/2" |
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| Corrosion resistance | PREN 68** | |||
| Hardening | Surface hardened | |||
| Washer hardness* | ≥ 520HV0,05 | |||
| Temperature range*** | -160°C to 500°C | |||
| Product designation | NLss-276 NLspss-276 |
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| Laser marking type code | 276 | |||
* In order to assure the unique mechanical locking function of the Nord-Lock washers, the hardness of the mating surfaces must be lower than the hardness of the Nord-Lock washers.
** PREN (Pitting Resistance Equivalent Number) = %Cr + 3,3x%Mo + 16x%N. Figures in table valid for base material.
*** Temperature recommendations based on information from the raw material supplier and from tests. Locking function not affected within the specification.
Nord-Lock Alloy 718 Washers |
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| Applications | High temperatures – gas turbines, turbo charges, incinerators | |||
| Material standard | EN 2.4668 or equivalent | |||
| Size range | M4-M20 #5 to 1 1/2" |
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| Corrosion resistance | PREN 29** | |||
| Hardening | Surface hardened | |||
| Washer hardness* | ≥ 620HV0,05 | |||
| Temperature range*** | -160°C to 700°C | |||
| Product designation | NLss-718 NLspss-718 |
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| Laser marketing type code | 718 | |||
* In order to assure the unique mechanical locking function of the Nord-Lock washers, the hardness of the mating surfaces must be lower than the hardness of the Nord-Lock washers.
** PREN (Pitting Resistance Equivalent Number) = %Cr + 3,3x%Mo + 16x%N. Figures in table valid for base material.
*** Temperature recommendations based on information from the raw material supplier and from tests. Locking function not affected within the specification.
All types of Nord-Lock washers |
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| Material type | ||||
| Steel | Stainless steel (ss) |
254 SMO® | ALLOY C-276 |
ALLOY 718 |
| Applications | ||||
| General steel applications | General stainless steel applications | Corrosive environment – chloride rich environments, offshore, pumps, heat exchangers, nuclear, food, medical, processing | Acidic environment – chemical industry, evaporators, offshore, downhole tooling | High temperatures – gas turbines, turbo charges, incinerators |
| Material standard | ||||
| EN 1.7182 | EN 1.4404 | EN 1.4547 | EN 2.4819 or equivalent | EN 2.4668 or equivalent |
| Size range | ||||
|
M3-M130 #5 to 5" |
M3-M80 #5 to 3 1/8" |
M3-M39 #5 to 1 1/2" |
M4-M20 #8 to 1 1/2" |
M4-M20 #5 to 1 1/2" |
| Corrosion resistance | ||||
| Minimum 1,000 hours in salt spray test (according to ISO 9227) | PREN 27** | PREN 45** | PREN 68** | PREN 29** |
| Hardening | ||||
| Through hardened | Surface hardened | Surface hardened | Surface hardened | Surface hardened |
| Washer hardness* | ||||
| ≥ 465HV1 | ≥ 520HV0,05 | ≥ 600HV0,05 | ≥ 520HV0,05 | ≥ 620HV0,05 |
| Coating | ||||
| Delta Protekt® KL100 zinc flake coating | - | - | - | - |
| Bolt grades | ||||
| Up to 12.9 | Up to A4-80 | Up to A4-80 | Up to A4-80 | Up to A4-80 |
| Temperature range*** | ||||
| -50°C to 200°C | -160°C to 500°C | -160°C to 500°C | -160°C to 500°C | -160°C to 700°C |
| Product designation | ||||
| NL NLsp |
NLss NLspss |
NLss-254 NLspss-254 |
NLss-276 NLspss-276 |
NLss-718 NLspss-718 |
| Laser marking type code | ||||
| flZn | SS | 254 | 276 | 718 |
* In order to assure the unique mechanical locking function of the Nord-Lock washers, the hardness of the mating surfaces must be lower than the hardness of the Nord-Lock washers.
** PREN (Pitting Resistance Equivalent Number) = %Cr + 3,3x%Mo + 16x%N. Figures in table valid for base material.
*** Temperature recommendations based on information from the raw material supplier and from tests. Locking function not affected within the specification.
와셔 재질 선택
| 적용변수 | ||||
| Steel | Stainless steel (ss) | 254 SMO® | ALLOY C-276 |
ALLOY 718 |
| Steel형태 | ||||
| EN 1.7182 | EN 1.4404 | EN 1.4547 | EN 2.4819 또는 등가 | EN 2.4668 또는 등가 |
| 적용사례 | ||||
| 일반적인 Steel 적용처 | 일반적인 Stainless steel 적용처. 비염소/산성환경 | 일반적인 해수 적용처, 펌프, 염화물 적용, 열교환기, 원자력발전소, 담수화시설, 식품처리시설 및 의학장비 | 일반적인 산성환경, 공정 및 화학산업, 증류기, 해양 굴착기 | 고온 적용처, 가스, 터빈, 터보차저, 소각로 |
| 이용 가능한 볼트 치수 | ||||
|
M3-M130 #5 - 5" |
M3-M80 #5 - 3 1/8" |
M3-M39 #5 - 1 1/2" |
M3-M39 고객 요청 시, 이용 가능 #5 - 1 1/2" 고객 요청 시, 이용 가능 |
M3-M39 고객 요청 시, 이용 가능 #5 - 1 1/2" 고객 요청 시, 이용 가능 |
| 와셔 형태 | ||||
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표준 외경 (NL3 - NL130) 확대 외경 (NL3,5sp - NL36sp) |
표준 외경 (NL3ss - NL80ss) 확대 외경 (NL3,5spss - NL30spss) |
표준 외경 (NL3ss-254 - NL39ss-254) 확대 외경 (NL3,5spss-254 - NL27spss-254) |
표준 외경 (NL3ss-276 - NL39ss-276) 확대 외경 (NL3,5spss-276 - NL27spss-276) |
표준 외경 (NL3ss-718 - NL39ss-718) 확대 외경 (NL3,5spss-718 - NL27spss-718) |
| 처리/표면 처리 | ||||
| 경화처리Delta Protekt® 기저처리(KL100)와 마감처리 (VH302GZ) | 표면경화처리 | 표면경화처리 | 표면경화처리 | 표면경화처리 |
| 와셔 경도* | ||||
| ≥ 465HV1 | ≥ 520HV0,05 | ≥ 600HV0,05 | ≥ 520HV0,05 | ≥ 620HV0,05 |
| 내부식성 | ||||
| 염수분무시험 시 최소 1,000시간 (IS09227기준) | PREN 27** | PREN 45** | PREN 68** | PREN 29** |
| 볼트 등급 | ||||
| 12.9까지 | A4-80까지 | A4-80까지 | A4-80까지 | A4-80까지 |
| 온도 범위*** | ||||
| 60°C에서 200°C까지 | 160°C에서 500°C까지 | 160°C에서 500°C까지 | 160°C에서 500°C까지 | 160°C에서 700°C까지 |
* Nord-Lock 와셔의 독특한 기계적인 잠금 기능을 보장하기 위해, 접촉면의 경도는 Nord-Lock와셔의 경도보다 낮아야 합니다 (위의 표 참조).
** 내공식지수PREN (Pitting Resistance Equivalent Number) = %Cr + 3,3x%Mo + 16x%N. 표에서 기본재질에 대한 유효 지수.
*** 권장온도는 원자재공급자로부터 제공받은 정보에 기반을 둠. 제원상의 온도범위 내에서는 잠금 기능에 문제없음.
와셔 경도
Nord-Lock 와셔의 고유한 쐐기형 풀림 방지 잠금 기능을 보장하려면 결합면의 경도가 Nord-Lock 와셔의 경도를 초과하지 않아야 합니다.
| 와셔 형태 | 범위 | 아연말 코팅 flZnnc – 600 | 비코팅 |
| Steel washers (경화처리) | NL3 - NL42 NL45 - NL130 |
≥ 465 HV1 ≥ 465 HV1 |
|
| Stainless steel washers (표면경화처리) | NL3ss - NL80ss | ≥ 520 HV0.05 | |
| SMO 254® washers | NL3ss-254 - NL80ss-254 | ≥ 600 HV0.05 |
경도 환산표
| Vickers HV |
Brinell HB |
Rockwell HRC |
Rockwell HRA |
8.8 볼트 |
10.9 볼트 |
12.9 볼트 |
| 300 | 285 | 29,8 | 65,5 | | | ||
| 310 | 295 | 31,0 | 65,8 | | | ||
| 320 | 304 | 32,2 | 66,4 | | | 320 HV | |
| 330 | 314 | 33,3 | 67,0 | | | | | |
| 335 | 319 | 33,9 | 67,3 | 335 HV | | | |
| 340 | 325 | 34,4 | 67,6 | | | ||
| 350 | 333 | 35,5 | 68,1 | | | ||
| 360 | 342 | 36,6 | 68,7 | | | ||
| 370 | 352 | 37,7 | 69,2 | | | ||
| 380 | 361 | 38,8 | 69,8 | 380 HV | ||
| 385 | 366 | 39,3 | 70,1 | 385 HV | ||
| 390 | 371 | 39,8 | 70,3 | | | ||
| 400 | 380 | 40,8 | 70,8 | | | ||
| 410 | 390 | 41,8 | 71,4 | | | ||
| 420 | 399 | 42,7 | 71,8 | | | ||
| 430 | 409 | 43,6 | 72,3 | | | ||
| 435 | 414 | 44,1 | 72,5 | 435 HV | ||
| 440 | 418 | 44,5 | 72,8 | |||
| 460 | 437 | 46,1 | 73,6 | |||
| 480 | (456) | 47,7 | 74,5 | |||
| 500 | (475) | 49,1 | 75,3 | |||
| 520 | (494) | 50,5 | 76,1 | |||
| 540 | (513) | 51,7 | 76,7 |
