Built for Speed
The world’s fastest conventional trains run in France, and not just to break the April 2007 record of 574.8 km/h (under test conditions with a shortened train). The TGV regularly runs at 320 km/h and at those kinds of speeds it is absolutely vital that nothing falls off the rolling-stock to derail the train. This is where Nord-Lock comes into the picture.
The SNCF is the French national railway company which transports more than a billion passengers a year throughout Europe. Its five branches: SNCF Infra (management of the infrastructure), SNCF Proximités (urban, suburban and regional transport), SNCF Voyages (long-distance travel), SNCF Geodis (freight) and Gares & Connexion (station management) have a global spread: Infra has contracts in Saudi Arabia, South Korea and Poland; Keolis, a subsidiary of Proximités, runs trains, tramways, coaches, buses and metros in Australia, the USA, Canada, Scandinavia, the UK and Germany. Geodis, the group’s major earner, is the world’s sixth logistics operator and freight transporter with a strong presence on all five continents while Gares & Connexion’s subsidiary AREP is designing stations in China and India.
Because SNCF designs the specifications for its rolling stock and does all its own maintenance it has a Railway Test Agency, known by its French acronym, AEF, which does R&D; debugging; certification, qualification and acceptance testing; operating, maintenance and failure analysis; environment, industrial health & safety.
Francis Cocheteux is in charge of the Maintenance expert team at the AEF in Vitry-sur-Seine just south of Paris. It is here that all the technical resources and expert skills needed to carry out tests and analyses throughout the life cycle of rolling stock and its components can be found. When he took up his assignment nearly a decade ago he discovered that although the SNCF uses 8,000 different types of fasteners on its rolling stock, “bolting was not taken seriously enough and people were not trained to do it. It seemed to be an assumption that anyone who’s played with Meccano knows how to screw a nut onto a bolt, but I discovered that this was far from true. Bolts are a strategic element in keeping trains on track: if you lose a piece it could be catastrophic.”
HE THEREFORE DECIDED to go back to basics and in early 2005 set up a commission to look into the engineering specifics, maintenance, purchasing and tests and trials of nuts, bolts and washers (the commission is managed today by Benoit Dodin). Meanwhile, he had also met Laurent Vincent, the Nord-Lock representative in France at that time who introduced him to Nord-Lock washers as a solution to the problems of parts shaking loose with the vibration of the train.
They started to make a record of instructions for those working with bolts on the TGV “because it’s no good just supplying technicians with a good product if they don’t know how to use it”. Mr Cocheteux discovered for example, that some technicians, surprised to find the two Nord-Lock washers glued together made efforts to unglue them before using them and then had a tendency to set them upside down. “So we had to explain why they were smoothly glued together and that if they were used upside down then the whole technological idea behind them was lost,” he says.
By 2008 he ensured that for each of the 38 railway maintenance centres in France there was a Mr or Mrs Bolt who had been trained and was responsible for all bolt assemblies. “When the one-year guarantee on a material is up, then we at the SNCF do the repairs and maintenance in-house and when you consider that a train generally lasts more than 30 years and that it needs a mid-life upgrade, then there is work aplenty.” Sometimes, these upgrades are the occasion to replace older systems with Nord-Lock although Mr Cocheteux says that “despite the fact it is a good product it won’t be put everywhere. We target specific and crucial parts such as the guard iron.” This is a heavy concave metal part on the front wheels of the TGV locomotive which sweeps the railway line free of stones and other objects which otherwise could derail the train. It is attached with four nuts and bolts.
“There will be a call for tender for the next generation of TGVs but which must meet our specifications. Although we are not allowed to name brands we can specify that they must be GALE (globally at least equivalent) to what we already have…and for us, Nord-Lock is considered as a good product!” says Mr Cocheteux.
FACTS: SOCIETE NATIONALE DES CHEMINS DE FER FRANCAIS – SNCF
What it does: Runs the vast majority of trains – passenger and freight – in France
Number of passenger journeys: 71.73 billion in 2009
TGV: First ran between Paris and Lyon on 22/9 1981
Eurostar: TGV between Paris or Brussels and London held 55% by SNCF
Thalys: TGV between Paris-Brussels-Amsterdam and Paris-Cologne (germany)
Lyria: TGV between Paris and Switzerland (Geneva, Lausanne, Berne, Zurich) held 74% by SNCF
Founded: 1 January 1938
This is how the SNCF benefits from Nord-Lock washers:
- Guaranteed quality – there are many counterfeit, low-quality bolts and washers on the market.
- Reliable – prevents bolt loosening.
- Time-saving – need to check less frequently.
- Money-saving – fewer technical incidents means less maintenance and ensures that trains run on time.
- Adaptable – the Nord-Lock system fits existing nuts and bolts.
- Crucial – for critical applications.