Advanced tensioning technologies for orbital safety, precision, and mission assurance

Propulsion System Mounts

Challenge: Engines and thrusters generate high thrust loads and vibration, requiring bolted joints that maintain alignment and resist fatigue.

Solution: Superbolt tensioners deliver high-strength, vibration-resistant bolting for propulsion system mounts. Their multi-jackbolt design ensures uniform preload without the need for large torque tools, supporting secure engine integration in compact spacecraft structures.

Life Support System Flanges

Challenge: Life-support systems (including oxygen delivery, CO₂ scrubbing, and water recycling) must maintain leak-proof seals under pressure and thermal cycling, especially in crewed missions.

Solution: Superbolt tensioners provide precise preload across life-support system flanges, ensuring tight sealing and reducing the risk of leaks. Installation is performed using simple hand tools, supporting cleanroom assembly and minimizing crew exposure during maintenance.

Heat Shield and Hull Fastening

Challenge: Heat shields and hull structures must maintain integrity during atmospheric re-entry, where bolts are exposed to extreme thermal gradients and mechanical stress.

Solution: Superbolt tensioners provide uniform preload across large-diameter bolts securing heat shields and hull panels. Their ability to maintain clamping force under thermal expansion ensures structural integrity and safety during re-entry.

Docking Mechanism Interfaces

Challenge: Docking systems require precise alignment and secure fastening to ensure safe and reliable connections between spacecraft, such as ISS modules or lunar gateway systems.

Solution: Boltight hydraulic tensioners deliver accurate, high-strength preload for docking collars and latches. Their compact design and simultaneous tensioning capability support rapid, secure integration for vessels used in orbital environments.

 

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